Eggbot Quality Troubleshooting

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If you are having quality issues with your prints that might be due to a misalignment of some sort, we hope that this guide will help you to find the source of the problem. This guide contains some helpful pictures that show how configuring the EggBot in different ways can produce different outcomes.


"Hardware" issues

Our test file

1A.jpg

This is the test file that we'll be using for our examples. Note that the print quality is fine and consistent. The "O's" have closed shapes, the vertical parts are vertical, the horizontal parts are horizontal, the slants of the "W's" have consistent width, and so forth. (Some of the examples that we'll show later do not have these properties!)

You can download the example file here. (TODO: ADD LINK)

This was printed with the Deluxe EggBot on a chicken egg with an Ultra Fine Point Sharpie. The egg was oriented with its "fat" side pointing towards the egg motor (headstock).

The print settings were as follows:

  • Timing tab:
    • Speed when pen is down: 300 steps/s
    • Speed when pen is up: 400 steps/s
    • Pen raising speed: 50 %/s
    • Delay after raising pen: 200 ms
    • Pen lowering speed: 20 %/s
    • Delay after lowering pen: 400 ms
  • Options tab:
    • Reverse motion of Motor 1 (pen): checked
    • Reverse motion of Motor 2 (egg): checked
    • Egg (x) axis wraps around: checked
    • Start with pen centered: checked
    • Return home when done: checked
    • Enable engraver, if attached: unchecked
    • Curve smoothing (lower for more): 0.2



Dry pen

3A.jpg

A common error that tends to happen when using old pens, or pens that have been left un-capped. It is easy to fix this problem by taking a scratch piece of paper and, right before you start your EggBot, bleeding your pen a little on the paper to get the ink flowing again.

1F-2.jpg



Alignment of the egg in the egg cups

15A.jpg

This skewed image is the result of misaligning the egg within the couplers, like so:

15B.jpg

In order to avoid this you should place the egg between the couplers with the egg as flush as you can get it against each coupler. To check if the egg is properly aligned, you twist one of the couplers and watch for any wobbling as the egg rotates. Adjust the egg until there is as little wobbling as possible. It should look something like this:

1E.jpg



Loose screws

17A.jpg

This is the cause of the screw under the pen arm being loose.

17B.jpg

If this screw is loose, then the pen arm will move left and right as the pen is dragged across the egg. To check if this screw is loose, try to gently wiggle the pen arm left to right, it should not move at all.

18A.jpg

This is what happens when the screw on the back of the distill pen arm is very loose.

18B.jpg

This also causes the pen arm to be dragged left to right as the EggBot prints. However, this screw has to be considerably loose to have this kind of result. To check, twist the pen arm left and right. It can move a little, but it should not be able to move when using very gentle force.

19A.jpg

This happens when the screw that holds the pen in place is loose.

19B.jpg

Yet, the screw has to be extremely loose, enough so that the pen can come out of its bindings will printing. To check if the pen is securely fastened, pull up on the pen gently. If it is fastened correctly, then it should not come out.



Vertical position of the pen motor

1C-3.jpg

The pen motor can be moved vertically to adjust the pen arm for drawing on oblong surfaces or circular surfaces. Here is an example of the pen motor being in the right position for a chicken egg. For a sphere, position the motor at the very top of its slots. For a more elongated egg (maybe a turkey egg?) you may need to go lower yet in the slots.

11A.1.jpg

This change in aspect ratio is the result of the pen motor being positioned too high.

12B.jpg


12A.1.jpg

This one is because the pen motor was to low

11B.jpg




Headstock / Tailstock position

1D-3.jpg

When the headstock is correction positioned, the shaft of the pen motor points directly toward the thickest part of the egg (or sphere), as shown here

14A.1.jpg

When the headstock and tailstock are placed too far to the left, you may get distortion.

13B.jpg


13A.1.jpg

This one when the headstock and tailstock were placed too far to the right.

14B.jpg



Pen arm backer position

1B.jpg

When the distal pen arm is in the correct vertical position-- essentially flat when it the pen is contacting the egg -- the tip of the pen should point directly towards the thickest part of the egg. If it does not, that may indicate that the pen arm backer is in the wrong position and that you need to move the whole pen arm closer to, or further from, the pen motor.

This pen arm backer is in the correct position, since pen points at the thickest part of the egg.

9A-1.jpg

This is the result of the backer being inward too much, making the drawing curved to the right.

9B.jpg

10A-1.jpg

this is when the backer os too far outward, causing the drawing to be curved to the left.

10B.jpg



Pen arm not flat when in the down position

1G.jpg

This is the correct orientation for the pen arm and pen. Where the pen arm is horizontal and the tip of pen is flat against the egg when in the down position.

16A.jpg

This occurs when the pen arm is not horizontal when in the down position, causing the pen to be skewed. The drawings can then come out slightly distorted. This is similar to when the backer is misaligned.

16B.jpg



Bumping the pen arm

20A.jpg

This drawing is a test of what the outcome should be when everything goes correctly.

21A.jpg

This one is when the starting position of the pen arm was off and the pen arm bumped into the side of the EggBot. With the pen arm not being allowed to go any further, the EggBot continued the drawing at the position it was stuck at.

21B.jpg



Distortion

22A.jpg

This is an example of the distortion created when trying to draw a circle in a square on an egg and a spherical ornament.

24A.jpg


"Software" issues

Motor reversal issues

5A.jpg

This occurred when the "Reverse motion of Motor 1 (pen)" was left unchecked when the egg was positioned so that its "fat" end was on the headstock. This can also happen when the "Reverse motion of Motor 1 (pen)" is checked, but the eggs "fat" end is in the tailstock.

6A.jpg

This mirrored image of "Hello World" is the result of "Reverse motion of Motor 2 (egg)" being left unchecked while the "fat" end of the egg is in the headstock, and vice versa.



Timing issues

4A.jpg

This is the result of the "Speed when pen is down" setting being set to 700 steps/s, which is too fast to create a neat drawing. The speed of the motor caused the lines to be jagged.

2A.jpg

With the "Speed when the pen is down" setting set to 500 steps/s, while it is an improvement, is still too fast. There are still jagged lines.

7A.jpg

This happens when the "Delay after lowering pen" setting is set too low. The EggBot will start to commence the drawing before the pen has actually made contact with the egg, leaving gaps in your drawings.

8A.jpg

This is when the "Delay after raising pen" setting is set too low. The EggBot will start to move to the next destination before the pen is lifted off of the egg, leaving stray marks.