Difference between revisions of "Googly Assembly Instructions"

From Evil Mad Scientist Wiki
Jump to: navigation, search
(CREATE)
 
(up to scientist)
 
(3 intermediate revisions by 2 users not shown)
Line 1: Line 1:
 
This page walks through the process of assembling the [[Googly_Shield|Googly Eye Shield]] for Arduino.
 
This page walks through the process of assembling the [[Googly_Shield|Googly Eye Shield]] for Arduino.
  
== Bill of Materials, or, "What's in the kit?" ==
+
== Bill of Materials, or, "What's in the kit?" ==
 +
 
 +
http://cdn2.evilmadscience.com/wiki/googly/assy/1.jpg
  
 
{| border="1" cellspacing="0" cellpadding="4" |
 
{| border="1" cellspacing="0" cellpadding="4" |
Line 17: Line 19:
 
|PCB for ISP Shield 2.0
 
|PCB for ISP Shield 2.0
 
|Printed circuit board
 
|Printed circuit board
|Evil Mad Science
+
|Evil Mad Scientist
|60-0030
+
|[http://shop.evilmadscientist.com/productsmenu/tinykitlist/254 9600030]
 
|----
 
|----
 
|2
 
|2
Line 25: Line 27:
 
|Header set, 6-pin (2 pcs), 8-pin (2 pcs)
 
|Header set, 6-pin (2 pcs), 8-pin (2 pcs)
 
|Stacking type header, 0.1” spacing
 
|Stacking type header, 0.1” spacing
|Evil Mad Science
+
|Evil Mad Scientist
|[http://evilmadscience.com/productsmenu/partsmenu/251 633]
+
|[http://shop.evilmadscientist.com/productsmenu/partsmenu/251 633]
 
|----
 
|----
 
|3
 
|3
Line 41: Line 43:
 
|Googly Eye, large
 
|Googly Eye, large
 
|15 mm diameter
 
|15 mm diameter
|[http://www.michaels.com/ Micheals]
+
|[http://www.michaels.com/ Michaels]
 
|400100231388
 
|400100231388
 
|----
 
|----
Line 49: Line 51:
 
|Googly Eye, small
 
|Googly Eye, small
 
|8 mm diameter
 
|8 mm diameter
|[http://www.michaels.com/ Micheals]
+
|[http://www.michaels.com/ Michaels]
 
|400100231050
 
|400100231050
 
|----
 
|----
Line 56: Line 58:
 
== Assembly procedure ==
 
== Assembly procedure ==
  
We'll go line by line through the kit components.  This guide assumes that you have had some soldering experience.  If not, or it's been a while, you may also want to look at pages 2 and 5-7 of the [[Bulbdial|Bulbdial clock]] assembly instructions, which go over basic tools and technique.  And, if you really are a beginner, there are plenty of good tutorials on line, like [http://www.instructables.com/id/How-to-solder/ this one].
+
We'll go step by step, installing the kit components, few though they may be.   
 +
 
 +
This guide assumes that you have had some soldering experience.  If not, or it's been a while, you may also want to look at pages 2 and 5-7 of the [[Bulbdial|Bulbdial clock]] assembly instructions, which go over basic tools and technique.  And, if you really are a beginner, there are plenty of good tutorials on line, like [http://www.instructables.com/id/How-to-solder/ this one].
 +
 
 +
 
 +
=== Step 1:  The circuit board ===
 +
Here's what the Googly Eye Shield circuit board looks like:
 +
 +
http://cdn2.evilmadscience.com/wiki/googly/assy/2.jpg
 +
 
 +
Starting in the next step, we'll be adding the "stacking" header set to the four outboard header locations, which are those four locations outlined in long black rectangles.  Identify those locations on the circuit board.  There are two 6-pin locations next to where the "Googly Eye Shield" label is, and two (longer) 8-pin locations on the opposite side of the board.
 +
 
 +
 
 +
=== Step 2:  Insert headers ===
 +
 
 +
http://cdn2.evilmadscience.com/wiki/googly/assy/3.jpg
 +
 
 +
http://cdn2.evilmadscience.com/wiki/googly/assy/4.jpg
 +
 
 +
Insert the two 6-pin and 8-pin headers into their respective locations, from the top side of the board.
 +
 
 +
 
 +
=== Step 3:  Flip board ===
 +
 
 +
http://cdn2.evilmadscience.com/wiki/googly/assy/5.jpg
 +
 
 +
http://cdn2.evilmadscience.com/wiki/googly/assy/6.jpg
 +
 
 +
''Gently''-- so as not to bend the actual pins --grip the board by the headers on the bottom side, so that you can turn it upside down without the headers falling out.  Flip the board over and rest it (headers down) on a level surface.
 +
 
 +
 
 +
 
 +
=== Step 4:  Level headers ===
 +
 
 +
http://cdn2.evilmadscience.com/wiki/googly/assy/7.jpg
 +
 
 +
http://cdn2.evilmadscience.com/wiki/googly/assy/8.jpg
 +
 
 +
Level the headers in the board so that they sit straight up and down, and flush to the board.  (This is usually straightforward with gentle pressure and a little bit of side-to-side wiggling.)
 +
 
 +
 
 +
 
 +
=== Step 5:  Solder corner pins ===
 +
 
 +
http://cdn2.evilmadscience.com/wiki/googly/assy/9.jpg
 +
 
 +
http://cdn2.evilmadscience.com/wiki/googly/assy/10.jpg
 +
 
 +
Lightly solder ''just one'' pin of each of the four headers-- the outermost four points are a good set to begin with.  Take care to not use too much solder; you don't want to coat the gold pins with it higher than necessary, and you don't want to wick too much into the holes below either. 
 +
 
 +
 
 +
(Again,  if you're new at soldering or out of practice, take a look at pages 2 and 5-7 of the [[Bulbdial|Bulbdial clock]] assembly instructions, which go over basic tools and technique.  And, if you really are a beginner, there are plenty of good tutorials on line, like [http://www.instructables.com/id/How-to-solder/ this one].)
 +
 
 +
 
 +
 
 +
=== Step 6:  Check alignment ===
 +
 
 +
http://cdn2.evilmadscience.com/wiki/googly/assy/11.jpg
 +
 
 +
http://cdn2.evilmadscience.com/wiki/googly/assy/12.jpg
 +
 
 +
All four headers should now be fixed in place at one end.  Pick up the shield and check that all four "stacking" headers are flush and square to the board.  If not, hold the board down while you momentarily melt the solder and adjust the header as needed.  (If the header is not initially flush to the board, it will "snap" down into place if you melt the solder while pressing like this.)
 +
 
 +
 
 +
 
 +
=== Step 7:  Finish soldering ===
 +
 
 +
http://cdn2.evilmadscience.com/wiki/googly/assy/13.jpg
 +
 
 +
http://cdn2.evilmadscience.com/wiki/googly/assy/14.jpg
 +
 
 +
Solder the rest of the header pins in place.  Again, take care to not overdo it with the solder.
 +
 
 +
 
 +
 
 +
=== Step 8:  Introduction to Glue Dots ===
 +
 
 +
http://cdn2.evilmadscience.com/wiki/googly/assy/15.jpg
 +
 
 +
http://cdn2.evilmadscience.com/wiki/googly/assy/16.jpg
 +
 
 +
The kit comes with glue dots for attaching the googly eyes.  They come between two sheets of backing paper (or plastic).  In the next steps, we'll apply those glue dots to the backs of the googly eyes, so that you can apply them to the shield.  These glue dots are a permanent adhesive, and provide a stronger bond than is available on any commercial sticky-back googly eye. 
 +
 
 +
Do not touch the adhesive or apply it to any surface except for your final intended destination, as the glue dots are not repositionable and any grease or debris on the surface will reduce its coefficient of stickiness.
 +
 
 +
 
 +
 
 +
=== Step 9:  Make those Googly Eyes Sticky!  ===
 +
 
 +
http://cdn2.evilmadscience.com/wiki/googly/assy/17.jpg  http://cdn2.evilmadscience.com/wiki/googly/assy/18.jpg
 +
 
 +
http://cdn2.evilmadscience.com/wiki/googly/assy/19.jpg http://cdn2.evilmadscience.com/wiki/googly/assy/20.jpg
 +
 
 +
Peel off the backing paper (or plastic) from either side of the glue dot(s) that you want to use.  Center a googly eye over a glue dot and press it down firmly to adhere it to the glue dot.
 +
 
 +
 
 +
 
 +
=== Step 10: Apply Googly eyes to Shield ===
 +
 
 +
http://cdn2.evilmadscience.com/wiki/googly/assy/21.jpg  http://cdn2.evilmadscience.com/wiki/googly/assy/22.jpg
 +
 
 +
http://cdn2.evilmadscience.com/wiki/googly/assy/23.jpg http://cdn2.evilmadscience.com/wiki/googly/assy/24.jpg
 +
 
 +
Apply Googly eyes as desired.  You may also choose to accent your Googly Eye Shield with smiles, eyebrows, and/or mustaches.

Latest revision as of 11:52, 15 November 2012

This page walks through the process of assembling the Googly Eye Shield for Arduino.

Bill of Materials, or, "What's in the kit?"[edit]

1.jpg

Line Ref Des Quantity Description Type Vendor Vendor Part Number
1 n/a 1 PCB for ISP Shield 2.0 Printed circuit board Evil Mad Scientist 9600030
2 J1 thru J4 1 Header set, 6-pin (2 pcs), 8-pin (2 pcs) Stacking type header, 0.1” spacing Evil Mad Scientist 633
3 n/a 4 Glue dot 3/16" Diameter Oriental Trading 73/10034
4 n/a 2 Googly Eye, large 15 mm diameter Michaels 400100231388
4 n/a 2 Googly Eye, small 8 mm diameter Michaels 400100231050

Assembly procedure[edit]

We'll go step by step, installing the kit components, few though they may be.

This guide assumes that you have had some soldering experience. If not, or it's been a while, you may also want to look at pages 2 and 5-7 of the Bulbdial clock assembly instructions, which go over basic tools and technique. And, if you really are a beginner, there are plenty of good tutorials on line, like this one.


Step 1: The circuit board[edit]

Here's what the Googly Eye Shield circuit board looks like:

2.jpg

Starting in the next step, we'll be adding the "stacking" header set to the four outboard header locations, which are those four locations outlined in long black rectangles. Identify those locations on the circuit board. There are two 6-pin locations next to where the "Googly Eye Shield" label is, and two (longer) 8-pin locations on the opposite side of the board.


Step 2: Insert headers[edit]

3.jpg

4.jpg

Insert the two 6-pin and 8-pin headers into their respective locations, from the top side of the board.


Step 3: Flip board[edit]

5.jpg

6.jpg

Gently-- so as not to bend the actual pins --grip the board by the headers on the bottom side, so that you can turn it upside down without the headers falling out. Flip the board over and rest it (headers down) on a level surface.


Step 4: Level headers[edit]

7.jpg

8.jpg

Level the headers in the board so that they sit straight up and down, and flush to the board. (This is usually straightforward with gentle pressure and a little bit of side-to-side wiggling.)


Step 5: Solder corner pins[edit]

9.jpg

10.jpg

Lightly solder just one pin of each of the four headers-- the outermost four points are a good set to begin with. Take care to not use too much solder; you don't want to coat the gold pins with it higher than necessary, and you don't want to wick too much into the holes below either.


(Again, if you're new at soldering or out of practice, take a look at pages 2 and 5-7 of the Bulbdial clock assembly instructions, which go over basic tools and technique. And, if you really are a beginner, there are plenty of good tutorials on line, like this one.)


Step 6: Check alignment[edit]

11.jpg

12.jpg

All four headers should now be fixed in place at one end. Pick up the shield and check that all four "stacking" headers are flush and square to the board. If not, hold the board down while you momentarily melt the solder and adjust the header as needed. (If the header is not initially flush to the board, it will "snap" down into place if you melt the solder while pressing like this.)


Step 7: Finish soldering[edit]

13.jpg

14.jpg

Solder the rest of the header pins in place. Again, take care to not overdo it with the solder.


Step 8: Introduction to Glue Dots[edit]

15.jpg

16.jpg

The kit comes with glue dots for attaching the googly eyes. They come between two sheets of backing paper (or plastic). In the next steps, we'll apply those glue dots to the backs of the googly eyes, so that you can apply them to the shield. These glue dots are a permanent adhesive, and provide a stronger bond than is available on any commercial sticky-back googly eye.

Do not touch the adhesive or apply it to any surface except for your final intended destination, as the glue dots are not repositionable and any grease or debris on the surface will reduce its coefficient of stickiness.


Step 9: Make those Googly Eyes Sticky![edit]

17.jpg 18.jpg

19.jpg 20.jpg

Peel off the backing paper (or plastic) from either side of the glue dot(s) that you want to use. Center a googly eye over a glue dot and press it down firmly to adhere it to the glue dot.


Step 10: Apply Googly eyes to Shield[edit]

21.jpg 22.jpg

23.jpg 24.jpg

Apply Googly eyes as desired. You may also choose to accent your Googly Eye Shield with smiles, eyebrows, and/or mustaches.