Difference between revisions of "Eggbot Quality Troubleshooting"

Revision as of 13:21, 11 July 2014

If you are having quality issues with your prints that might be due to a misalignment of some sort, we hope that this guide will help you to find the source of the problem. This guide contains some helpful pictures that show how configuring the EggBot in different ways can produce different outcomes.

"Hardware" issues

Our test file

This is the test file that we'll be using for our examples. Note that the print quality is fine and consistent. The "O's" have closed shapes, the vertical parts are vertical, the horizontal parts are horizontal, the slants of the "W's" have consistent width, and so forth. (Some of the examples that we'll show later do not have these properties!)

You can download the example file here. (TODO: ADD LINK)

This was printed with the Deluxe EggBot on a chicken egg with an Ultra Fine Point Sharpie. The egg was oriented with its "fat" side pointing towards the egg motor (headstock).

The print settings were as follows:

• Timing tab:
  • Speed when pen is down: 300 steps/s
  • Speed when pen is up: 400 steps/s
  • Pen raising speed: 50 %/s
  • Delay after raising pen: 200 ms
  • Pen lowering speed: 20 %/s
  • Delay after lowering pen: 400 ms
• Options tab:
  • Reverse motion of Motor 1 (pen): checked
  • Reverse motion of Motor 2 (egg): checked
  • Egg (x) axis wraps around: checked
  • Start with pen centered: checked
  • Return home when done: checked
  • Enable engraver, if attached: unchecked
  • Curve smoothing (lower for more): 0.2

Dry pen

A common error that tends to happen when using old pens, or pens that have been left un-capped. It is easy to fix this problem by taking a scratch piece of paper and, right before you start your EggBot, bleeding your pen a little on the paper to get the ink flowing again.

Alignment of the egg in the egg cups

This skewed image is the result of misaligning the egg within the couplers, like so:

In order to avoid this you should place the egg between the couplers with the egg as flush as you can get it against each coupler. To check if the egg is properly aligned, you twist one of the couplers and watch for any wobbling as the egg rotates. Adjust the egg until there is as little wobbling as possible. It should look something like this:

Loose screws

This is the cause of the screw under the pen arm being loose.

If this screw is loose, then the pen arm will move left and right as the pen is dragged across the egg. To check if this screw is loose, try to gently wiggle the pen arm left to right, it should not move at all.

This is what happens when the screw on the back of the distill pen arm is very loose.

This also causes the pen arm to be dragged left to right as the EggBot prints. However, this screw has to be considerably loose to have this kind of result. To check, twist the pen arm left and right. It can move a little, but it should not be able to move when using very gentle force.

This happens when the screw that holds the pen in place is loose.

Yet, the screw has to be extremely loose, enough so that the pen can come out of its bindings will printing. To check if the pen is securely fastened, pull up on the pen gently. If it is fastened correctly, then it should not come out.

Vertical position of the pen motor

The pen motor can be moved vertically to adjust the pen arm for drawing on oblong surfaces or circular surfaces. Here is an example of the pen motor being in the right position for an egg.

This misshapen printing is the result of the pen motor being positioned too high.

This one is because the pen motor was to low

Headstock / Tailstock position

This is the correct position of the headstock and tailstock, where the pen is pointing at the thickest part of the egg.

This happened when the headstock and tailstock were placed too far to the left, like so.

This one when the headstock and tailstock were placed too far to the right.

Pen arm backer position

This is the correct position of the backer, where the pen points at the thickest part of the egg.

This is the result of the backer being inward too much, making the drawing curved to the right.

this is when the backer os too far outward, causing the drawing to be curved to the left.

Pen arm not flat when in the down position

This occurs when the pen arm is not horizontal when in the down position, causing the pen to be skewed. The drawings can then come out slightly distorted. This is similar to when the backer is misaligned.

Bumping the pen arm

This drawing is a test of what the outcome should be when everything goes correctly.

This one is when the starting position of the pen arm was off and the pen arm bumped into the side of the EggBot. With the pen arm not being allowed to go any further, the EggBot continued the drawing at the position it was stuck at.

Distortion

"Software" issues

Motor reversal issues

This occurred when the "Reverse motion of Motor 1 (pen)" was left unchecked when the egg was positioned so that its "fat" end was on the headstock. This can also happen when the "Reverse motion of Motor 1 (pen)" is checked, but the eggs "fat" end is in the tailstock.

This mirrored image of "Hello World" is the result of "Reverse motion of Motor 2 (egg)" being left unchecked while the "fat" end of the egg is in the headstock, and vice versa.

Timing issues

This is the result of the "Speed when pen is down" setting being set to 700 steps/s, which is too fast to create a neat drawing. The speed of the motor caused the lines to be jagged.

With the "Speed when the pen is down" setting set to 500 steps/s, while it is an improvement, is still too fast. There are still jagged lines.

This happens when the "Delay after lowering pen" setting is set too low. The EggBot will start to commence the drawing before the pen has actually made contact with the egg, leaving gaps in your drawings.

This is when the "Delay after raising pen" setting is set too low. The EggBot will start to move to the next destination before the pen is lifted off of the egg, leaving stray marks.